With the new layout all disjoined department areas were made as one and efficient material flow was achieved. In recent years, with the improvement of the computer performance and the development of the digital analysis methods, computeraided system layout planning caslp method appears based. Systematic layout planning or slp georgia institute of. In terms of production planning, this relative proportion between the percentage of cumulative costs and items is the basis of a b c inventory control. Design and simulation plant layout using systematic layout. The process permits the quickest material flow in processing the product at the lowest cost and least amount of handling. The richard muther simplified systematic layout planning method might seem a little tedious, but it is structured, logical, and will help end debates and put overpowering office bullies in their place. Improvement of facility layout using systematic layout planning international organization of scientific research 35 p a g e iii. Pdf design and simulation plant layout using systematic.
Keywordsplant layout, systematic layout planning, flow analysis, activity. The slp method showed that new plant layout significantly decrease the distance of. Phases of layout planning phase i locationphaseii general overall layoutphaseiii detailed layout plansphaseiv installation the systematic layout planning pattern systematic layout planning is an organized way to conduct layout planning, it consists of a. Stockroom and shipping also have a high relationship score. Development of plant layout using systematic layout planning slp to maximize production a case study 66 v. But it is the total slp package the complete planning system that should bring experienced planners their biggest gain. The slp method showed that new plant layout significantly decrease the distance of material flow from raw material storage to packing department reduced by 41 m results in increased production. The re layout procedure consist of these three steps. Layout planning slp that allow more complex problems to be addressed during new facility layout. Offers parts for general motors vehicles, specializing in camaro and firebird.
The approach can be further extended by application of analytical methods to store layout planning. Systematic layout planning slp high performance concepts. Authors reported the use of slp in isolation cook, 1977 chinniah. Pdf improvement plant layout using systematic layout planning. Layout planning of a distribution center based on slp. Facilities layout design, systematic layout planning slp, optimisation i.
Also great for classroom instruction on facilities planning and design. Abstract in this paper ongoing production process layout of jute industry are studied and a new. Studied and use a systematic layout planning slp method in a multi floor plant layout production company which make card and packets. The process of arranging a work space for a factory or office is often done informally. A case study is described in the paper, referring to a factory designated for manufacturing steel almirah the phases of the slp method application are described in. The most important example for this approach can be systematic layout planningslp procedure, suggested by muther muther, 1988.
Its application to service oriented physical distribution. The method of modified systematic layout planning slp has been used to design an efficient warehouse layout. Apr 04, 2012 layout planning models, al h d d lgorithms and computerized layout planning references 1. Systematic layout planning slp procedure systematic layout planning slp, illustrated in figure 2, is a procedural layout design approach developed by muther in 1961. It was introduced by muther 1973 to identify the best alternative given the operational procedures, strategies, and needs of an operation yang et al. Systematic layout planning, hypermarkets, circulation plan, zoning plan, adjacency. Chapters explain and illustrate successive steps in the full slp method, widely used throughout the world and.
This paper proposes to use muthers systematic layout planning slp. Chandra shekhar tak 2012 deals with the application of the slp system layout planning method for establishing an. Previous studies have indicated that muthers slp is a proven tool to provide layout design guidelines in practice. Final layout is selected on the basis new machines installation and effective usage of area in improve productivity. Welcome to systematic layout planning slp systematic layout planning slp is an organized way tp conduct lauout planning. Development of plant layout using systematic layout planning slp to maximize production a case study 65 fig.
Motion and transportation the term motion is used for the movement of people. Paper open access warehouse layout and workflow designing at. This method provides the new plant layout that improves the process flow through the. The people working in the area all have opinions about who should be where or what equipment goes here or there. Systematic layout planning is used to re layout not based on the initial layout. Systematic layout planning slp is a comprehensive, stepbystep method for planning any kind of warehouse or.
It is the basis for deciding which fundamental type of production system or layout arrangement to. Sep 14, 2019 systematic layout planning table of contents the systematic layout planning patternthe slp patternwhy layout planning. The 4 systematic layout planning slp methodology will be utilized in this case. Plant layout optimization of switch manufacturing industry. During the 50 years since the first printing of systematic layout planning, it has been translated into seven foreignlanguage editions. The paper presents an application of the slp system layout planning method for establishing, in an efficient manner, the layout of a productive enterprise. Oct 05, 2016 slp approach based facility layout optimization. For the facilities planner or layout analyst, the pareto analysis has a significant meaning. Layout designing using systematic layout planning for. For the purpose of improvement, a new warehouse layout design was proposed in this study to solve the problem. Systematic layout planning is an organized way to conduct layout planning, it consists of a framework of phases, a pattern of procedures and a set of conventions for identifying, rating and visualizing the elements and areas involved in a plan. In fact, a good layout is the key to lean operations and effective material flow. Slp is one of the main methods for layout planning. Pdf this research aims to design the factory layout of pt.
It combines the collected data and chart analysis and graphics model as a means to put the concept of the concept of planning and design analysis of the whole. The following definitions are based upon the systematic layout planning method or slp by muther 1973. The systematic layout planning slp is a procedure used to set the. Improvement in layout design using slp of a small size. The authors suggest using a systematic layout planning slp procedural approach for production process design improvement, because it features both the simplicity of the design process and the objectivity of the multiplecriteria evaluation process as opposed to.
Improvement of industrial production process design using. Layout plan systematic layout planning pattern systematic. Results of the layout development the proposed layout 1 was finally selected as the new optimized plant layout. By rearranging the layout total score changes from 15 or a more efficient 77.
Improvement of facility layout using systematic layout. Systematic layout planning slp procedure systematic layout planning slp methodology was developed by richard muther. Introduction prohibit t 1facility planning is an overall approach concerned with the design, layout and incorporation of people, machines and activities of a system. Pdf design and simulation plant layout using systematic layout. Improvement of facility layout using systematic layout planning. Slp can then serve as a very useful planning tool for the store layout planner.
A relationship chart is the quantitative matrix containing the level of interaction between pairs of departments. Systematic layout planning slp, aldep, corelap, activity relationship chart 1. Increasing productivity through facility layout improvement using systematic layout planning pattern theory. Heres a better way, richard muthers simplified systematic layout planning. Weiying chen 1, changyu liu 1, xuwen huang 1, 2, hualiang lai 1, binfeng li 1. This fourth edition of systematic layout planning slp is dedicated to the late. The framework is uses activity relationship diagram as a foundation activity. The systematic layout planning slp also referred to as site layout planning is a tool used to arrange a workplace in a plant by locating areas with high frequency and logical relationships close to each other. Application of systematic layout planning in hypermarkets. One method of layout redesign is systematic layout planning slp because this method gives much attention to the whole process and the proximity of the flow material relationship between the production processes.
Systematic plant layout university of missouri system. Abstract in this research, cellular manufacturing layout design based on systematic layout planning slp and selection of facilities layout design by analytic hierarchy process ahp are applied to a case study of an electronic manufacturing service ems plant. But it is the total slp package the complete planning system that should. This slp produces four layout alternatives, and each alternative will be evaluated based on two criteria, namely. Facility layout improvement in sewing department with. It consists of a layout of framework of phases, a pattern of procedures, and a set of conventions for identifying, rating and visualizing the elements and areas involved in planning a layout. Systematic layout planning flow of gueststaff movement. The input data required by systematic layout planning are divided into five categories. Research paper improvement in plant layout using systematic. Huang emphasizes that facility layout design defines how to organize.
Hence, the researcher proposes to use slp as the infrastructure to solve the problem of alarm window layout design and to develop new alarm interfaces. A study on semiconductor wafer fabrication facilities. Slp is the most practical and representative of the layout method, the first proposed by the rmuther. Facility layout improvement using systematic layout planning slp and arena chee ailing a thesis submitted in fulfillment of the requirements for the award degree of masters of engineering industrial engineering faculty of mechanical engineering universiti teknologi malaysia may 2009.
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